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Q1— Section header —
1.1Redraw the table below in your ANSWER BOOK and a rrange the following unsafe situations in the correct column
1.1.4Bad factory layout and badly marked walkways Leaving a machine running unattended Machi ning an unclamped workpiece Crowded workshop UNSAFE ACT UNSAFE CONDITION (4
1.2State at least TWO main reason for using colour coding in the workshop. (2\
1.3What colour would be used to indicate the following in the workshop
1.3.2Firefighting equipment Oil equipment (2 1\ (2\
1.4xplain the function of interlocking guards as used in machines in a workshop (2\
1.5State ONE safety precaution for each of the following machines
1.5.1Huckbolt
1.5.2Punching (2 1\ (2\ [10] (11022182\10
Q2— Section header —
2.1xplain the function of hammer and anvil when using this machine (2\
2.2Draw and briefly explain the basic principle of three pyramidal rollers during cylinder rolling. (4\
2.3Draw and label an unequal leg angle iron showing: Inner radius Heel Flange (4\
Q3— Section header —
3.1Explain why it is important to join steel profiles (2\
3.2What is the m ain purpose of an assembly jig (2\
3.3Explain the term permanent joint (2\
3.4ifferentiate between an assembly jig and holding device
Q4— Section header —
4.1Name ONE use of each of the following:
4.1.1Pipe fitter's square
4.1.2Pipe contour maker
4.1.3Pipe reducer
4.1.4
4.2The FIGURE below shows three pipes that are joined together. FIGURE 1
4.2.1Advance
4.2.210
Q5— Section header —
5.1Briefly explain the following terms:
5.1.1Strut
5.1.2
5.2What is the average angle of rafter's inclination with roof truss data of 4 mm belowrise and run of 5 mm
5.3xplain how the angle of inclination ofrafters will affect the truss at any given time. HINT:E ffect of an angle which is too small or too
Q6— Section header —
6.1Briefly explain a template and give ONE example. (3\
6.2State TWO uses of template (2\
6.3State w hat type of material is use to make a template for automotive
6.4Explain how template can be damaged. (2\ [10]10
Q7— Section header —
7.1Tabulate the differences between ferrous metal and non ferrous metal and
7.2Briefly explain each of the following metal properties
7.2.1Malleability
7.2.2
Q8— Section header —
8.1Name TWO gases which are used in oxy acetylene cutting. (2\
8.2What is the function of e ach of the following equipment
8.2.2Oxygen hose Cylinder valve (2 1\ (2
8.3When lighting up the cutting torch, which gas is opened first and why? (2\
8.4What would be the ratio of oxygen to acetylene for neutral flame? (2\
8.5Explain the term flame cleaning nozzle (2\ [10]10
Q9— Section header —
9.1Define the following welding term
9.1.1Re inforcement
9.1.2Run (2 2\ (4\
9.2Draw welding symbol for an all around fillet weld. (4\
9.3Explain the function of the flux coating of welding electrode. (2\ [10] (11022182\ 132010
Q10— Section header —
10.1The FIGURE 2 below shows a flat bar in a rectangular shape with four radius corners. Carefully study the figure and calculate the total length of the bar. (HINT: Consider the thickness of the bar for the mean diameter.\