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1.1State FIVE characteristics of effective machine guards (5\ OR
1.2State FIVE regulations associated with first aid certification for underground and surface mine workers, according to the Minerals Act No. 50 of 1991. (5\ [5]5
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2.1Name THREE types of coupling misalignment. (3\
2.2FIGURE 1 shows the diagram of a coupling. FIGURE 1
2.2.1Name the coupling shown in FIGURE 1. (1\
2.2.2Which group does this coupling belong to? (1\
2.2.3Name the part labelled A. (1\ [6] 110220326
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3.1Name three classes of fits. (3\ 3. Explain the following terms relating to limits and fits 3.
2.47
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4.1Name the THREE types of loads that bearings support (3\
4.2Name TWO reasons why plain bearings fail. (2\ [5]5
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5.1Lubricants are classified as solid, semi solid and liquid types. State the classification of the lubricant used in each of the following lubricators:
5.1.1Splash feed lubricator
5.1.2Stauffer grease cup lubricator
5.1.3
5.2Indicate whether the following statements are TRUE or FALSE by writing 5,2,3\n the ANSWER BOOK.
5.2.1A check valve prevents liquids from flowing backwards.
5.2.2Pressure relief valves stay open all the time to allow fluid to return to the tank, thus preventing damage to the system.
5.2.36
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6.1Indicate whether the following statements are TRUE or FALSE by writing
6.1.5in the ANSWER BOOK.
6.1.1The disadvantage of a luminium is that it rusts very easily.
6.1.2A seal helps to maintain the pressure in a container
6.1.3Teflon is the cheapest packing material available
6.1.4Graphite is a form of carbon and may be used as a seal material
6.1.5
6.2Name FOUR methods of joining steel water pipes (4\ [9]9
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7.1State TWO functions of a pump. (2\
7.2State the difference between piston pumps and plunger pumps (2\
7.3pump (2\ [6] 110220326
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9.1State the causes of the following V belt problems:
9.1.1Small cracks
9.1.2Swelling
9.1.3
9.2Name the TWO gear profiles in relation to gear drives. (2\
9.3Name FOUR types of chains used in the industry. (4\
9.4State TWO purposes of reduction gearboxes. (2\ [11] TOTAL SECTION A: 6011
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10.1Name the components associated with the ISO symbols shown in FIGURE 3 below. Write only the answer next to the letter (A D\ in the ANSWER BOOK. (4\ FIGURE 3
10.2State FIVE main advantages of a pneumatic system (5\
10.3State the function of each of the following hydraulic or pneumatic components:
10.3.1Pressure relief valve
10.3.2Reservoir
10.3.3Hydraulic pump
10.3.4Water rap
10.3.5
10.4Name THREE types of valves you would find in a typical hydraulic system. (3\
10.5State any THREE tasks that must be carried out during the daily maintenance on pneumatic systems. (3\ [20] 1102203220
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11.1State the function of a lathe mandrel. (1\
11.2State FOUR advantages of using mandrels on a lathe. (4\
11.3One method used to set over the tailstock when taper turning on the centre lathe is the graduated sleeve method.
11.3.1State TWO advantages of using this method.
11.3.2
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12.1State TWO functions of the dividing head (2\
12.2Name the milling cutters shown in FIGURE 5 by writing only the answer next to the letter (A C\ in the ANSWER BOOK. FIGURE 5 (3\
12.3A milling machine has to mill 18 teeth on a gear blank. Calculate the required indexing using a Cincinnati dividing head. THE CINCINNATI DIVIDING HEAD Side 1 24 25 28 30
12.4Calculate the feed in mm/min of an 85 mm diameter cutter with 15 teeth and a feed of 0.08 per tooth. The cutting speed of the material is 30 m/min. (5\
12.5State the reason for surface grinding. (1\
12.6State ONE difference between off hand grinding and precision grinding
12.7Name TWO types of grinding wheels (2\ [20] TOTAL SECTION B: 40 GRAND TOTAL: 100 1102203220